INDUSTRIAL CONTROL PRODUCTS

MSH Anti Condensation Motor Heater

• Easy to connect thanks to its parallel structure
• High watts density power output
• Extremely flexible in a temperature range -50 °C to +180 °C with high di-electric strength

This highly flexible heating cable is used as an anti-condensation heater for electric motors and generators. The device offers added protection against corrosion damage that usually results in machine breakdowns by effectively preventing the formation of condensation water even under extreme climatic conditions

Structure MSH ant-condensation heaters are pre-wired, ready-to-use parallel heating cables with cold lead ends. Consisting of two parallel flexible copper leads with silicone glass-fibre insulation, the heating element of CuNi or NiCr alloy is wound around the cable. The 0.37 m long cold lead ends of FEP insulated stranded copper flex terminate the heating cable. The outer jacket consists of glass-fibre, covered with silicone rubber. Both ends of the heating cable are sealed with silicone rubber

Function The heating cables are integrated directly into the windings, i.e. built around the winding armature. Heat transfer is improved dramatically since the windings during the impregnation process

Special versions on request

• Differing supply voltage
• Differing heating cables
• Special heating cable length

Application Areas:

• Industrial motors
• Generators
• Pump motors
• Compressor motors
• HVAC motors
• Outdoor motors
• Marine motors
• Extruder motors
• Hot press motors
• Motors exposed to moisture
• Motors with frequent start-stop cycles

MSHex Anti Condensation Motor Heater

• Silicone-free
• Self-limiting
• Other lengths on request

This flexible heating tape is used in explosive atmospheres to heat electric motors and generators at standstill. It provides reliable protection against corrosion damage and the associated mechanical breakdowns because it effectively prevents condensation from forming, even under extreme conditions. The heater is supplied ready to connect, which is done via an M20 screwed cable connection fed into an Ex e distributor, or is directly clamped to terminals in an Ex room without a screwed connection. As these heating tapes are self-limiting, overheating is prevented, even if they are laid on top of each other. An additional temperature limiter is not required.

Structure of the heating tape

• Copper power conductor wire 1.2 mm2 , nickel-plated
• Self-limiting plastic heating element
• Insulation sleeve made of FEP
• Tin-plated copper braiding
• Protective sleeve made of FEP

Application Areas:

• Industrial motors in hazardous areas
• Generators in hazardous areas
• Pump motors in hazardous areas
• Compressor motors in hazardous areas
• HVAC motors in hazardous areas
• Outdoor motors in hazardous areas
• Marine motors in hazardous areas
• Extruder motors in hazardous areas
• Hot press motors in hazardous areas
• Motors exposed to moisture and in hazardous areas
• Motors with frequent start-stop cycles and in hazardous areas.

Water Detection System PSO PSO Point Sensor

• Fast detection of the leak location
• Central and decentral voltage supply possible
• Can be combined with SCR and PS

The PS0+ point sensor and the PSO point sensor are used to detect electrically non-conductive liquids such as oil, enabling the location of the leak to be detected quickly. Thanks to the special optics, the PSO+/PSO can operate reliably also when facing metallic surfaces (e.g. oil catch pan made of sheet steel). The integrated load relay can operate actuators, such as a check valve, directly on site. A second change-over contact reports the circuit state to the monitoring electronics. The point sensor can be supplied centrally with DC 24 V via the signal cable. It is similarly possible to provide voltage decentrally by means of a commercially available plug-in power supply unit. With its additional terminal block, the PSO+ can be combined with the SCR and PS sensors as required. The monitoring electronics RLW, RLAnet, RDW03 and RDA01 as well as corresponding accessories (see catalogue) are also part of the BARTEC water detection system.

Application Areas:

• Data centers
• Server rooms
• Telecommunication facilities
• Water pipelines
• Heating and cooling systems
• Ventilation systems
• Basements
• Kitchens and bathrooms
• Laundry rooms
• Extruder Heating (water leak detection)
• Hot press applications (water leak detection)
• Laboratories
• Archive rooms
• Museums and galleries
• Art storage rooms
• Electrical panels
• Generator rooms.

MC32 Controller Module

The MC32 Controller module regulates and monitors up to 32 heating circuits. It flexibly accesses the individual I/O modules by means of the bus system integrated in the DIN rail. By inserting more MC32 modules into the bus, the number of heating circuits to be monitored can be increased at will. Two setpoint values can be assigned to each heating circuit and changed by means of an external switching contact. The MC32 monitors parameters, such as temperature, overheating, load current, residual current, and external status signals such as rccb auxiliary contacts, limiter alarms, manual switches etc. for each of the 32 heating circuits individually. Up to three temperature sensors per circuit are monitored, whereby the controlled variable is fixed in relation to one sensor. The other sensors serve to monitor a high and a low alarm value. Individual upper and lower limits can be assigned to each monitored value and individual alarms emitted by means of the MPCnet control system’s digital outputs. In addition, all individual alarms can be emitted through the MC32 module’s group alarm contact to an indicator light or suchlike. The bus status signals and alarms are also indicated by means of LEDs. Connecting the GW32 gateway and PA00 touch-panel allows a transfer not only of the setpoint and actual values but also of all alarms into a higher ranking control. All of the control system’s parameters and alarms can be altered or acknowledged from the control centre. See system description for the Installation Instructions.

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Robotics applications
• Motion control
• HVAC systems
• Energy management
• Data acquisition and analysis
• Remote monitoring and control
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control.

Remote 8DO And 16DO I/O  Modules

The 8TI and 16TI temperature registering modules are suitable for the direct connection of 3-wire Pt100 temperature sensors. They are operated and supplied by means of the MC32 controller. The internal, galvanically isolated bus connection is established by simply joining the modules. The modules feature open-circuit/short-circuit detection. LEDs display the bus status messages and fault signals. See system description for the Installation Instructions.

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Remote monitoring and control
• Data acquisition and analysis
• Energy management
• HVAC systems
• Robotics applications
• Motion control
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control
• Conveyor systems control
• Packaging machines control
• Lighting systems control
• Motor control
• Valve control.

Remote I O Module 8D I16D

The 8DI and 16DI digital input modules register and monitor diverse status signals. The inputs are floating, and this means that non-floating contacts are required for transmitting signals. They are operated and supplied through the MC32 controller. The internal, galvanically isolated bus connection is established by simply joining the modules together. LEDs display the bus status messages and other status messages per channel. See the system description for the Installation Instructions

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Remote monitoring and control
• Data acquisition and analysis
• Energy management
• HVAC systems
• Robotics applications
• Motion control
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control
• Conveyor systems control
• Packaging machines control
• Security systems
• Alarm systems
• Sensor data acquisition.

Remote I O Module 8CI 16CI

The 8CI and 16CI current measuring modules register load and residual currents in conjunction with the LoaC and LeaC measuring transducers. Up to three phases and the total current can be monitored for each heating circuit. The individual inputs are assigned and configured either by means of the MPCnet ProcessDesigner software or by the touch panel. The modules are operated and supplied through the MC32 controller. The internal, galvanically isolated bus connection is established by simply joining the modules together. See the system description for the Installation Instructions.

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Remote monitoring and control
• Data acquisition and analysis
• Energy management
• Motor control
• Pump control
• Current monitoring
• Power monitoring
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control
• Conveyor systems control
• Packaging machines control
• Welding machines control
• Electrolysis applications.

Communication Modules TM04 TS04 

The TR16, TR26 and TR38 power modules are integrated into the MPCnet network architecture by means of the TM04 and TS04 communication modules, whereby up to 4 power modules can be connected to each communication module. The communication between the individual power modules and the MC32 controller is established by means of the TM04 master module. By inserting more TS04 communication modules into the bus, the number of connectable power modules can be extended to 32. See system description for the Installation Instructions.

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Remote monitoring and control
• Data acquisition and analysis
• Energy management
• HVAC systems
• Robotics applications
• Motion control
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control
• Conveyor systems control
• Packaging machines control
• Data acquisition systems
• Network communication
• Industrial networks
• Remote maintenance.

PA00 HMI Touch Panel

The HMI touch panel is used as a central operating unit where all parameters for the entire control system can be set and monitored.

Application Areas:

• Industrial automation systems
• Machine control
• Process control
• Remote monitoring and control
• Data acquisition and analysis
• Energy management
• HVAC systems
• Robotics applications
• Motion control
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control
• Conveyor systems control
• Packaging machines control
• Data acquisition systems
• Network communication
• Industrial networks
• Remote maintenance
• Operator panel applications.

MPCnet TL Ex Temperature Limiter

• ATEX approval
• Optimised for trace heating applications (with service contact)
• Fault monitoring
• In conjunction with Pt100 Ex, it can be used for monitoring temperature in explosionprotected heating circuifs

The TL Ex safety temperature limiter is a constituent part of the MPCnet system and is used to monitor heatings and heating circuits. The device is for installation in non-hazardous areas. The heatings or heating circuits can be installed both in media-protected and also in hazardous (potentially explosive) areas.

Function If the temperature at the Pt100 sensor exceeds the set limit value, the TL Ex disconnects the load output permanently. At the same time a floating alarm contact is triggered. The alarm contact status is detected and processed by means of the digital inputs in the 8DI and 16DI modules and the digital input in the TR16, TR36 and TR38 power modules in the MPCnet. Once the temperature drops by 2 K below the switch-off point or after a fault has been remedied, the limiter can be reactivated by means of a reset button on the device. The TL Ex can transmit the temperature detected at the measuring input to the MPCnet by means of an integrated sequential system with a signal that is proportional to the actual value measured. This allows the temperature at the limiter to be evaluated in the control system also. The limiter function can be suppressed by a digital input when carrying out servicing work on the heating circuit, e.g. steam cleaning.

Construction The TL Ex is installed in a clip-on enclosure for TS35 mounting rails. The alarm relay and the limit relay are produced as change-over contacts. The DC 24 V voltage is supplied through the use of a top-hat rail on the underside. The electrical connection is established by means of screw-type terminals operating on the screw cage clamp principle, which ensures a reliable connection and is also gentle on conductors.

Application Areas:

• Oil and gas industry (refineries, platforms)
• Chemical industry (chemical plants)
• Mining
• Paint industry
• Flour and sugar factories
• High temperature furnaces (in hazardous areas)
• Heat treatment plants (in hazardous areas)
• Hazardous material storage
• Extruder Heating (in hazardous areas)
• Hot press applications (in hazardous areas)
• Heating cable applications (in hazardous areas)
• Sensor connections (in hazardous areas)
• Hazardous areas requiring remote temperature monitoring and control.

DEC Digital Energy Controller

• AC 230 V control/supply voltage
• Can be snaped on DIN rail
• Switching capacity AC 230 V, 20 A
• Display: supply voltage, heating on

The DEC is an adjustable energy controller. It allows perfect adaption of the power output from 10 % to 100 % in 10 %-steps. Combined with the DPCFamily, the DTL III Ex and Pt100 Ex, the DEC can also be used to control heating systems in hazardous (potentially explosive) areas.

Structure The DEC case can be snapped onto a DIN rail allowing quick and easy installation. The energy controller is energised via 230 V mains supply voltage. The terminals can accommodate conductors with a cross section of up to 2.5 mm². DEC control via AC 230 V. The front fascia of the case provides a 10-step switch for the power adaption from 10 % to 100 %. An LED on the front fascia indicates whether supply voltage is applied to the DEC. A second LED signals an active/non active DEC output

Function The DEC is controlled via a AC 230 V supply periodic group control is activated via a 10-step switch and the output power of the DEC adjusted from 10 % to 100 %.

Application Areas:

• Industrial facilities
• Production lines
• Power plants
• Building automation
• HVAC systems
• Lighting systems
• Cooling systems
• Heating systems
• Motor control
• Pump control
• Compressor control
• Data centers
• Telecommunication facilities
• Renewable energy systems
• Extruder Heating control
• Hot press applications control
• Furnace control
• Drying systems control.

Additional products DPC III, Digital programmable controller, Type 17-8821-4.22/22303.00 DTL III Ex, Digital temperature limiter, Type 17-8865-4.22/22003000 Pt100 Ex, explosion protected, Type 27-71..-13

RLW Monitoring Electronics With Locating

• Quick and precise localisation of the leakage location
• Monitoring lengths to 3,000 m
• No system calibration required

The RLW monitoring electronics can be easily integrated into the building surveillance. System calibration is not necessary. To safeguard the system, the software is password-protected. RLW can be combined both with the sensor cable and also with the point sensor. The system status appears as a plain text report. The menu texts in the display are stored in three languages, German, English and French. The front membrane texts are in three languages as standard. The location of the leakage appears in the display quickly and precisely. This ensures that the location of the leakage can be found rapidly and countermeasures introduced immediately. The max. monitoring length is 3,000 m and can be displayed in metres or feet. For each measuring channel up to 1,500 m of sensor cable can be connected. The monitoring length can be divided into 50 zones per measuring channel.

Application Areas:

• Freeze protection of pipelines and tanks
• Control of heating cables
• Cold room heating
• Floor heating
• Industrial process heating
• HVAC systems
• Extruder Heating
• Hot press applications
• Oil and gas pipelines
• Chemical plants
• Power plants
• Railway de-icing systems
• Airport runway de-icing systems
• Bridge and road de-icing systems.