HEAT TRACE – HEATER CABLE TYPES

Type ELKM-AG to 250 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-AG series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 250°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 250°C heat resistance, the ELKM-AG series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• Maximum chemical and mechanical resistance
• High holding temperatures
• Easy to lay, even in complex structural shapes
• Simple connection technology
• Large selection ofresistances
• Longer heating circuits
• Moisture-resistant

APPLICATIONS:

• Chemistry
• Oil and gas industry
• Liquid keeping
• Tank containers
• IBCs
• Wastewater facilities
• Instrumentation
• Production processes
• Devices and systems made of metallic and non-metallic material

Application Areas:

• Heating and temperature control of pipelines and tanks carrying chemical substances.
• Applications requiring long heating circuits in the oil and gas industry.
• Prevention of freezing and maintenance of temperature in liquid storage tanks.
• Temperature maintenance in tank containers and portable liquid storage systems.
• Heating applications in IBC (Intermediate Bulk Container) containers.
• Temperature control and freeze prevention in wastewater treatment plants.
• Precise temperature management in instrumentation systems.
• Industrial production processes requiring high-temperature resistance.
• Temperature control in metallic and non-metallic devices and systems.

Type ELKM-AG-E to 260 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-AG-E series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 260°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 260°C heat resistance, the ELKM-AG-E series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• High chemical and mechanical resistance
• Can be used in all industrial areas
• High operating temperature
• Easy to lay, even in complex structural shapes
• High level of flexibility
• Resistant to steam purging
• Moisture-resistant

APPLICATION:

• Frost protection
• Temperature maintenance
• Silos, containers, tanks
• Valves, pumps
• Filter heating
• Hopper heating
• Automotive
• Paint shops
• Heating mantles
• Devices and systems made of (non-) metallic materia

Application Areas:

• Freeze protection for pipelines and tanks in industrial facilities.
• Heating solutions for maintaining the temperature of liquids and gases.
• Temperature control in silos, containers, and tanks.
• Protection of components such as valves, pumps, and flanges from freezing.
• Enhancing efficiency in filter heating systems.
• Temperature management in hoppers and process equipment.
• Temperature control for specific production stages in the automotive industry.
• Heating solutions for optimizing surface temperatures in paint workshops.
• Ensuring energy efficiency in process lines using heating jackets.
• Temperature control for devices and systems made of metallic and non-metallic materials.
• Heating systems resistant to steam cleaning and moisture exposure.
• Industrial applications requiring chemically and mechanically resistant heating solutions.

EKL Medium Premium - ECT Connection Technology

The EKL Connection Technology is a connection system for EKL medium and EKL premium for use in potentially explosive atmospheres. Depending on the design, the ECT connection technology may be used to connect a cold lead or to connect two heating cables. Butt connectors, which ensure a reliable and permanent connection, are used for the electrical connection of the heating wire and the protective braid. Using pre-assembled cold leads and our connection technology, complete heating circuits can be constructed quickly and flexibly.

• Simple and fast installation
• Low stock levels needed (because it can be used as terminal or connection)
• High chemical resistance, for almost all industrial chemicals and solvents

Application Areas:

• Explosive Atmospheres (Ex-proof Zones): Safe connections in ATEX-certified hazardous areas.
• Industrial Heating Systems: Reliable connection solutions for EKL Medium and EKL Premium heating cables.
• Chemical and Petrochemical Plants: Highly resistant connection systems against corrosive chemicals and solvents.
• Oil and Gas Industry: Durable connection applications for pipeline and tank temperature control.
• Food and Pharmaceutical Industry: Heating circuit connections that comply with hygiene standards.
• Maritime and Offshore Applications: Seawater-resistant connection systems.
• Power Generation Facilities: Long-lasting and durable connection solutions in power plants.
• Automotive and Production Lines: Temperature-controlled connection technology in manufacturing processes.
• Paint and Coating Industry: Connection points resistant to chemicals and solvents.
• Vacuum and Pressure Systems: Connection systems resistant to high temperatures and pressure.

Type ELKM-AG-N to 260 °C - High Temperature Resistant Heating Cable

Applications :

• Frost protection
• Temperature maintenance
• Silos, containers, tanks
• Valves, pumps
• Filter heating
• Hopper heating
• Paint shops
• Tank containers
• Automotive
• Devices and systems made of (non-) metallic material

Advantages :

• High chemical and mechanical resistance
• High operating temperature
• Moisture-resistant
• High level of flexibility
• Resistant to steam purging

Application Areas:

• Freeze Protection: Preventing freezing of pipelines and storage tanks in industrial facilities.
• Temperature Maintenance: Ensuring stable temperature control in processes requiring continuous heat.
• Silos, Containers, and Tanks: Managing temperature in storage units.
• Valves and Pumps: Protecting fluid transport systems from freezing and improving efficiency.
• Filter Heating: Maintaining optimal temperature levels in industrial filters.
• Hopper Heating: Heating hoppers to facilitate material flow in production processes.
• Paint Workshops: Maintaining temperature stability during painting processes.
• Tank Containers: Temperature control in portable liquid and chemical storage units.
• Automotive Industry: Temperature management in manufacturing processes.
• Non-Metallic Devices and Systems: Heating solutions for systems made of plastic and composite materials.

ACL Medium - Premium Junction Box

Polyester enclosures have proven their worth in many industrial plants. They offer safe protection even when they are used under extremely unfavorable conditions, on exposure to aggressive chemical media or hard mechanical conditions. The inside base of the enclosure has at its sides, threaded bushings for the fastening of mounting rails or panels. The enclosure is mounted by means of insulated screws outside of the lid seal.

• Temperature-resistant
• Flame-retardant
• For use in hazardous areas with surface resistance < 109 Ω
• Absolutely corrosion-proof
• Seawater-proof

Application Areas:

• Safe protection of electrical connections in industrial facilities.
• Insulation of connection points in corrosive and aggressive chemical environments.
• Use of junction boxes in oil, gas, and petrochemical plants.
• Applications requiring high-temperature and chemical-resistant enclosures in refineries and petroleum processing plants.
• Safe use of junction enclosures in explosive atmospheres (Ex-proof zones).
• Protection of seawater-resistant connection points in maritime and offshore applications.
• Secure installation of cable connections in industrial areas exposed to harsh mechanical conditions.
• Use of hygienic and corrosion-resistant junction enclosures in the food and pharmaceutical industries.

HEM-PT-68000 - 220 °C High Temperature Resistant Heating Cable

Application Areas:

• Preventing freezing and maintaining temperature control in pipelines.
• Keeping materials in tanks and silos at a specific temperature and protecting against freezing.
• Maintaining the desired temperature of molds used in manufacturing processes.
• Temperature monitoring and maintenance applications in industrial process lines.
• Temperature control in process lines exposed to corrosive and aggressive chemicals.
• Managing temperature to maintain hygienic conditions in the food and pharmaceutical industries.
• Use in systems requiring high temperatures in refineries and petrochemical plants.
• High-temperature maintenance in systems resistant to steam cleaning.
• Applications requiring long heating circuits in industrial and commercial areas.
• Temperature control and process heating applications in the automotive and production industries.

HEM-PT-68001 - 220 °C High Temperature Resistant Heating Cable

Application Areas:

• Preventing freezing and maintaining temperature control in pipelines.
• Keeping materials in tanks and silos at a specific temperature and protecting against freezing.
• Use in process lines requiring temperature control in production processes.
• Temperature control in process lines exposed to corrosive and aggressive chemicals.
• Managing temperature to maintain hygienic conditions in the food and pharmaceutical industries.
• Temperature control for pipelines and equipment in power plants.
• Temperature control and process heating applications in automotive production lines.
• Heating solutions resistant to seawater for maritime and offshore applications.
• Use in the paint and coating industry to optimize surface temperature.
• Heating solutions resistant to high temperatures and pressure in vacuum and pressurized systems.

EMK - Single Core Mineral Insulated Heating Cable

A distinguishing feature of our BARTEC EMK heating cables is that they are extremely robust and require no additional protection against mechanical influences.

FUNCTION

The application of a supply voltage to the resistance cable generates heat. The quantity of heat is dependent on the resistance value of the heating cable and the supply voltage.

• High constant power output per metre
• Extremely high mechanical strength
• Highly resistant to chemicals

Applications:

• Protection of pipelines and tanks carrying chemical substances from freezing.
• Temperature control in process lines exposed to corrosive and aggressive chemicals.
• Heating of crude oil and natural gas pipelines to ensure fluidity.
• Protection of high-temperature-required pipelines in refineries and petroleum processing plants.
• Temperature control of pipelines and equipment in power plants.
• Temperature management to maintain hygienic conditions in the food and pharmaceutical industries.
• Seawater-resistant heating solutions for maritime and offshore applications.
• Use in the paint and coating industry to optimize surface temperature.
• Heating solutions resistant to high temperatures and pressure in vacuum and pressurized systems.
• Heating applications requiring high mechanical strength in industrial facilities.

HEM-PT-68011 - 220 °C High Temperature Resistant Heating Cable

Applications:

• High-Temperature Applications: Suitable for high-temperature applications ranging from -55°C to +240°C.

• Harsh Environmental Conditions: Provides temperature control in process lines dealing with corrosive and aggressive chemicals.​

• Power Generation Facilities: Effective in temperature control of pipelines and equipment in power plants.​

• Food and Pharmaceutical Industry: Ensures temperature management in applications requiring hygienic conditions.​

• Maritime and Offshore Applications: Offers a reliable heating solution in the maritime sector due to its seawater-resistant structure.​

• Paint and Coating Industry: Used to optimize surface temperature in paint workshops.​

• Vacuum and Pressurized Systems: Applied in scenarios requiring heating systems resistant to high temperatures and pressure.

HEM-PTCu-68300 - 220 °C High Temperature Resistant Heating Cable

Applications:

• High-Temperature Applications: Suitable for applications ranging from -55°C to +240°C.

• Harsh Environmental Conditions: Provides temperature control in process lines dealing with corrosive and aggressive chemicals.​

• Power Generation Facilities: Effective in temperature control of pipelines and equipment in power plants.​

• Food and Pharmaceutical Industry: Ensures temperature management in applications requiring hygienic conditions.​

• Maritime and Offshore Applications: Offers a reliable heating solution in the maritime sector due to its seawater-resistant structure.​

• Paint and Coating Industry: Used to optimize surface temperature in paint workshops.​

• Vacuum and Pressurized Systems: Applied in scenarios requiring heating systems resistant to high temperatures and pressure.

EMK - Connection Kits and Heating Circuits (Pre-Assembled) 

• Easy selection of the necessary components
• Large variant variety
• Quick to install

These connection kits have been specifically designed for EMK heating cables and their particular fields of application. There are two versions of the EMK connection kit available: Standard version and Ex version for use in hazardous areas. The EMK connection kits consist of: Cold leads in the required quantity, hot to cold joints in the required quantity, pre-cut and factory terminated assembly of the cold leads and hot to cold joints with EMK heating cable (heating cables must be ordered separately. See ordering information).

Application Areas:

• Freeze protection of pipelines
• Tank and storage heating
• Roof and gutter heating
• Floor heating
• Industrial process heating
• Hazardous areas (Ex version)
• Cold room heating
• Valve heating
• Filter heating
• Hopper heating
• Parabolic antenna heating
• Automotive
• Devices and systems made of metallic and non-metallic materials

HEM-PTVA-68301 - 220 °C High Temperature Resistant Heating Cable

Application Areas:

• Industrial furnaces and dryers
• High-temperature process equipment
• Heating of pipelines and tanks
• Laboratory equipment
• Automotive industry
• Extruder heating
• Hot press applications
• Chemical processes
• Oil Industry applications.