HIGH TEMPERATURE SERIES-RESISTANT HEATING CABLES

Type ELKM-AG-L to 260 °C

In series resistance cables, the part that carries energy and the part that generates heat are the same, consisting of a chromium-nickel wire. These cables can be produced with different resistance values and are commonly used for heat tracing in long pipelines. The resistance of these cables is directly proportional to their length.

To prevent excessive increases in current passing through them, there is a minimum length limitation for their use. The appropriate resistance must be selected based on the required length and power. Depending on the required power, temperature values, and environmental conditions, the insulation material used may vary—from PVC to PTFE and even glass fiber for dry locations.

These cables can be used at temperatures of up to 260°C and 450°C, while metal-sheathed, mineral-insulated versions can withstand temperatures up to 1000°C.

Eltherm ELKM-AG-L insulated resistance heating cables provide process temperature maintenance and frost protection to vessels, pipes, valves, IBC’s and tanks up to 260° Celsius.

Applications:

• Filter heating
• Hopper heating
• Parabolic antenna heating
• Automotive
• Devices and systems made of metallic and non-metallic material

Advantages:

• Light design
• High chemical and mechanical resistance
• High operating temperature
• Moisture-resistant
• High level of flexibility
• Resistant to steam purging

Type ELKM-AS to 260 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-AS series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 260°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 260°C heat resistance, the ELKM-AS series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• High level of flexibility
• Small bending radius
• High chemical resistance
• Moisture-resistant

FIELDS OF APPLICATION:

• Containers, pipes, valves, silos, tanks
• Frost protection, temperature maintenance
• Many industries
• Rotor blades
• Marble tiles

Type ELKM-AE to 260 °C Series Eesistance Polymer Insulated Heating Cables

The ELKM-AE series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 260°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 260°C heat resistance, the ELKM-AE series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• High level of flexibility
• Small bending radius
• High chemical resistance
• Moisture-resistant

FIELDS OF APPLICATION:

• Containers, pipes, valves, silos, tanks
• Frost protection, temperature maintenance
• Mould heating
• IBCs
• Antenna heating

Type ELKM-AG to 250 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-AG series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 250°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 250°C heat resistance, the ELKM-AG series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• Maximum chemical and mechanical resistance
• High holding temperatures
• Easy to lay, even in complex structural shapes
• Simple connection technology
• Large selection ofresistances
• Longer heating circuits
• Moisture-resistant

APPLICATIONS:

• Chemistry
• Oil and gas industry
• Liquid keeping
• Tank containers
• IBCs
• Wastewater facilities
• Instrumentation
• Production processes
• Devices and systems made of metallic and non-metallic material

Application Areas:

• Heating and temperature control of pipelines and tanks carrying chemical substances.
• Applications requiring long heating circuits in the oil and gas industry.
• Prevention of freezing and maintenance of temperature in liquid storage tanks.
• Temperature maintenance in tank containers and portable liquid storage systems.
• Heating applications in IBC (Intermediate Bulk Container) containers.
• Temperature control and freeze prevention in wastewater treatment plants.
• Precise temperature management in instrumentation systems.
• Industrial production processes requiring high-temperature resistance.
• Temperature control in metallic and non-metallic devices and systems.

Type ELKM-AG-E to 260 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-AG-E series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 260°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 260°C heat resistance, the ELKM-AG-E series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• High chemical and mechanical resistance
• Can be used in all industrial areas
• High operating temperature
• Easy to lay, even in complex structural shapes
• High level of flexibility
• Resistant to steam purging
• Moisture-resistant

APPLICATION:

• Frost protection
• Temperature maintenance
• Silos, containers, tanks
• Valves, pumps
• Filter heating
• Hopper heating
• Automotive
• Paint shops
• Heating mantles
• Devices and systems made of (non-) metallic materia

Application Areas:

• Freeze protection for pipelines and tanks in industrial facilities.
• Heating solutions for maintaining the temperature of liquids and gases.
• Temperature control in silos, containers, and tanks.
• Protection of components such as valves, pumps, and flanges from freezing.
• Enhancing efficiency in filter heating systems.
• Temperature management in hoppers and process equipment.
• Temperature control for specific production stages in the automotive industry.
• Heating solutions for optimizing surface temperatures in paint workshops.
• Ensuring energy efficiency in process lines using heating jackets.
• Temperature control for devices and systems made of metallic and non-metallic materials.
• Heating systems resistant to steam cleaning and moisture exposure.
• Industrial applications requiring chemically and mechanically resistant heating solutions.

EKL Medium Premium - ECT Connection Technology

The EKL Connection Technology is a connection system for EKL medium and EKL premium for use in potentially explosive atmospheres. Depending on the design, the ECT connection technology may be used to connect a cold lead or to connect two heating cables. Butt connectors, which ensure a reliable and permanent connection, are used for the electrical connection of the heating wire and the protective braid. Using pre-assembled cold leads and our connection technology, complete heating circuits can be constructed quickly and flexibly.

• Simple and fast installation
• Low stock levels needed (because it can be used as terminal or connection)
• High chemical resistance, for almost all industrial chemicals and solvents

Application Areas:

• Explosive Atmospheres (Ex-proof Zones): Safe connections in ATEX-certified hazardous areas.
• Industrial Heating Systems: Reliable connection solutions for EKL Medium and EKL Premium heating cables.
• Chemical and Petrochemical Plants: Highly resistant connection systems against corrosive chemicals and solvents.
• Oil and Gas Industry: Durable connection applications for pipeline and tank temperature control.
• Food and Pharmaceutical Industry: Heating circuit connections that comply with hygiene standards.
• Maritime and Offshore Applications: Seawater-resistant connection systems.
• Power Generation Facilities: Long-lasting and durable connection solutions in power plants.
• Automotive and Production Lines: Temperature-controlled connection technology in manufacturing processes.
• Paint and Coating Industry: Connection points resistant to chemicals and solvents.
• Vacuum and Pressure Systems: Connection systems resistant to high temperatures and pressure.

Type ELKM-AG-N to 260 °C - High Temperature Resistant Heating Cable

Applications :

• Frost protection
• Temperature maintenance
• Silos, containers, tanks
• Valves, pumps
• Filter heating
• Hopper heating
• Paint shops
• Tank containers
• Automotive
• Devices and systems made of (non-) metallic material

Advantages :

• High chemical and mechanical resistance
• High operating temperature
• Moisture-resistant
• High level of flexibility
• Resistant to steam purging

Application Areas:

• Freeze Protection: Preventing freezing of pipelines and storage tanks in industrial facilities.
• Temperature Maintenance: Ensuring stable temperature control in processes requiring continuous heat.
• Silos, Containers, and Tanks: Managing temperature in storage units.
• Valves and Pumps: Protecting fluid transport systems from freezing and improving efficiency.
• Filter Heating: Maintaining optimal temperature levels in industrial filters.
• Hopper Heating: Heating hoppers to facilitate material flow in production processes.
• Paint Workshops: Maintaining temperature stability during painting processes.
• Tank Containers: Temperature control in portable liquid and chemical storage units.
• Automotive Industry: Temperature management in manufacturing processes.
• Non-Metallic Devices and Systems: Heating solutions for systems made of plastic and composite materials.

ACL Medium - Premium Junction Box

Polyester enclosures have proven their worth in many industrial plants. They offer safe protection even when they are used under extremely unfavorable conditions, on exposure to aggressive chemical media or hard mechanical conditions. The inside base of the enclosure has at its sides, threaded bushings for the fastening of mounting rails or panels. The enclosure is mounted by means of insulated screws outside of the lid seal.

• Temperature-resistant
• Flame-retardant
• For use in hazardous areas with surface resistance < 109 Ω
• Absolutely corrosion-proof
• Seawater-proof

Application Areas:

• Safe protection of electrical connections in industrial facilities.
• Insulation of connection points in corrosive and aggressive chemical environments.
• Use of junction boxes in oil, gas, and petrochemical plants.
• Applications requiring high-temperature and chemical-resistant enclosures in refineries and petroleum processing plants.
• Safe use of junction enclosures in explosive atmospheres (Ex-proof zones).
• Protection of seawater-resistant connection points in maritime and offshore applications.
• Secure installation of cable connections in industrial areas exposed to harsh mechanical conditions.
• Use of hygienic and corrosion-resistant junction enclosures in the food and pharmaceutical industries.

EMK - Single Core Mineral Insulated Heating Cable

A distinguishing feature of our BARTEC EMK heating cables is that they are extremely robust and require no additional protection against mechanical influences.

FUNCTION

The application of a supply voltage to the resistance cable generates heat. The quantity of heat is dependent on the resistance value of the heating cable and the supply voltage.

• High constant power output per metre
• Extremely high mechanical strength
• Highly resistant to chemicals

Applications:

• Protection of pipelines and tanks carrying chemical substances from freezing.
• Temperature control in process lines exposed to corrosive and aggressive chemicals.
• Heating of crude oil and natural gas pipelines to ensure fluidity.
• Protection of high-temperature-required pipelines in refineries and petroleum processing plants.
• Temperature control of pipelines and equipment in power plants.
• Temperature management to maintain hygienic conditions in the food and pharmaceutical industries.
• Seawater-resistant heating solutions for maritime and offshore applications.
• Use in the paint and coating industry to optimize surface temperature.
• Heating solutions resistant to high temperatures and pressure in vacuum and pressurized systems.
• Heating applications requiring high mechanical strength in industrial facilities.

EMK - Single Core Mineral Insulated Heating Circuit (Laser Source) 

• Metre başına yüksek sabit güç çıkışı
• Son derece yüksek mekanik mukavemet
• Kimyasallara karşı oldukça dayanıklı

BARTEC EMK ısıtma devreleri son derece sağlam ve mekanik olarak yüklenebilir olmaları gibi temel özelliklere sahiptir. Lazer kaynaklı ısıtma devrelerinin ek avantajları, en yüksek çalışma sıcaklıklarına uygunluk ve iyi kimyasal dirençtir. Tipik uygulamalar; örneğin borularda, tanklarda, pompalarda, vanalarda ve kaplarda donmaya karşı koruma, sıcaklığın korunması ve ısınmadır. Fonksiyon Rezistans kablosuna besleme geriliminin uygulanması ısı üretir. Isı miktarı, ısıtma kablosunun direnç değerine ve besleme voltajına bağlıdır.

Application Areas:

• High-temperature furnaces
• Industrial process heating
• Nuclear power plants
• Aerospace industry
• Chemical processes
• Oil refineries
• Research laboratories
• Extruder Heating
• Hot press applications

Type ELKM-A to 260 °C Series Resistance Polymer Insulated Heating Cables

The ELKM-A series series resistance cables feature a chromium-nickel wire structure where the energy-carrying and heat-generating components are the same. Designed for safe operation at temperatures up to 260°C, these cables can be manufactured with different resistance values and are widely used for heat tracing in long pipelines. Their resistance is directly proportional to their length.

To prevent excessive current flow, there is a minimum length limitation for their use. Selecting the appropriate resistance value is essential for optimal performance and energy efficiency. Depending on required power, temperature levels, and environmental conditions, the insulation material can vary from PVC to PTFE. With its 260°C heat resistance, the ELKM-A series provides a reliable solution for industrial heating applications.

ADVANTAGES:

• High level of flexibility
• Small bending radius
• High chemical resistance
• Moisture-resistant

FIELDS OF APPLICATION:

• Containers, pipes, valves, silos, tanks
• Frost protection, temperature maintenance
• Many industries
• Rotor blades
• Marble tiles

EKL Light - Flexible Single Core Plastic Insulated Heating Cable +260 °C

EKL light is a serial resistant heating cable for use in industrial and commercial areas. It is suitable for frost protection applications and temperature maintenance on pipes and tanks and it is also extremely flexible. This makes EKL light easy to install, even on irregular shapes such as on pumps, valves and flanges. The PFA protective jacket gives the EKL light a high degree of chemical and mechanical resistance, even at high temperatures. In economical terms, EKL light is a genuine alternative to SLHBs when the latter’s maximum heating circuit lengths are exceeded. With pre-assembled cold leads and our connection technology, complete heating circuits can be set up quickly and flexibly.

• Constant power output per meter
• Steam purging resistant, suitable for high temperatures up to +260 °C
• Easy installation, very flexible

Application Areas:

• Protection of pipelines and tanks carrying chemical substances from freezing.
• Temperature control in process lines working with corrosive and aggressive chemicals.
• Heating of crude oil and natural gas pipelines to ensure fluidity.
• Protection of high-temperature-required pipelines in refineries and petroleum processing plants.
• High-temperature maintenance in systems resistant to steam cleaning.
• Flexible heating applications for irregularly shaped components such as pumps, valves, and flanges.
• Applications requiring long heating circuits in industrial and commercial areas.
• Safe temperature control in explosive atmospheres (Ex-proof zones).
• Safe use without the need for a temperature limiter.